Laser Cut Tube Near Me

Tube Lasers Cutting Systems England

The worthwhile laser tube cutting machine: the TruLaser Tube 3000 fiber is economical even when it is not being fully utilized. Thanks to its reliability and easy of operation, it is perfect for first-time users or as a supplementary machine.

Fiber lasers have high cutting speeds for thin material. These fiber lasers require minimal maintenance and have low power consumption. These laser cutting technologies have special properties, which allow them to be used in steel, stainless, aluminum, and other non-ferrous materials, like copper, brass, and bronze.

A fiber laser's operation can reveal some subtleties that are not obvious. The fiber laser beam has a much higher power density than the CO2 laser beam due to its smaller beam diameter. This not only allows the fiber laser to cut faster but also allows it to pierce quicker. The fiber is able to cut complex shapes and leave sharp edges because of the smaller beam size. Imagine cutting out a company logo from a tube, with letters spaced at 0.035 inches. A fiber can do that while a CO2 laser cannot.

A weld-seam is an additional consideration when cutting tube. This material can be roll-formed and welded together. This raises two issues that must be addressed.

Laser Pipe Cutting Cnc Machine

StarFeed is an automatic loader/unloader that is compatible with the StarCut Tube laser cutting machine. Available in sizes S and S, this combination allows for automated dry or wet cut of tubes from 1-200 mm in diameter. StarFeed L is capable of storing up to 48 tubes. Its sensor-controlled gripping unit avoids damage. The result is a large increase in productivity.

Tube extensions are available for loading tube stock to the maximum length of 80", or 6'8". The maximum part size is 52".

Laser Pipe Cutting Cnc Machine
Material

Material

Reduce the amount of components and save time. You can make tubular frames or metal structures that are easier to assemble and more precise. Your part can be completed in just one programming step and in one machining step.

Keep in mind that there is no such thing as a perfect tube. They have bows. Weld seams can protrude not only on the exterior but also the interior of the tube. It’s a real challenge to process this material consistently and rapidly when such inconsistencies exist from one product run to another.

Trumpf

Fiber lasers are nearly maintenance-free and demonstrate superior wall plug efficiency compared to traditional CO2 Laser cutting machines. They can also be used for precise cutting of reflective materials. They are faster than CO2 when cutting certain thicknesses of steel. The speed of cutting tube is relative. Real time savings can be achieved by speeding up processing times for the tube and creating finished parts.

Secondary operations can be eliminated: A tube laser can easily cut a piece of material to the desired length, add holes or other cutout designs in one step. This eliminates the need for manual material removal. This allows you to maintain tight tolerances for more complicated fabrications. You can make parts from one continuous piece. This allows you to ensure they fit in one direction and is easy to assemble. Tube laser aluminum, carbon and stainless steel can all be tubed.

Bodor Tube Laser Cutting Machine
Bodor Tube Laser Cutting Machine

Another thing to remember is that traditional methods of checking for twists and bows in the tube may take as long as five to seven seconds before cutting begins. You have to compromise accuracy for productivity with traditional touch sensing. This can be frustrating, especially in this age of fiber laser cutting. However, working with tube is much more difficult than working with sheet metal.

Save time and reduce number of components Metal structures and tubular frames can be made faster and more precisely. Completion of your part is possible in just one programming step, one machining step, or on one system.

Tube Laser Cutting Systems 5 Axis

Some things are very obvious. A fiber laser's laser generator is smaller than a CO2 resonator. The fiber laser is actually made from banks of diodes, which are assembled in a module the size of a briefcase. It can produce power from 600 to 1,500 Watts. The final powered resonator is made up of multiple modules that are connected together. It can be as small as a small filing cabinet. Fiber-optic cable amplifies the light produced and channels it. The light that exits the fiber optic cable is exactly the same as it was when it was generated. There is no loss in power or quality. The light is then focused and adjusted to determine the material that will be cut.

The very nature of a tube prevents the need for a machine with a very high-powered laser. Whereas flat sheet laser cutting machines now are available with laser generators as powerful as 12 kW, tube laser cutting machines usually only require a maximum of 5 kW of power. With a tube, you always have to think about the opposite side of the tube you are cutting. A more powerful laser simply would blow through the other side of the tube during cutting. (Of course, if you are processing a beam or a channel on the tube laser you don’t have to worry about another side.)

Frequently Asked Questions

Modern CO2 machines typically generate the laser beam in a sealed glass tube filled with gas, typically carbon dioxide. A high voltage flows through the tube, interacting with the gas particles and increasing their energy, resulting in the production of light.

The laser beam is the most important component of the laser cutter; it determines wavelength and power, and thus the material that it can cut or engrave. Solid-state lasers, fiber lasers, and CO2 lasers are the three main types of lasers used in laser cutting.